XGU Suspension Clamp for Overhead Power Line

The XGU Suspension Clamp is a versatile and durable clamp that is designed to securely hold conductors in place on overhead power lines and transmission lines. Made from high-quality stainless steel, the XGU Suspension Clamp is resistant to corrosion and can withstand harsh weather conditions. It features a strong grip that ensures the conductor is securely held in place, even under heavy load.

  • Provides superior hold and protection for conductors.
  • Manufactured from high-grade, corrosion-resistant materials.
  • Minimizes static stress concentration with a “boat-type” design.
  • Available in various models for a wide range of conductor diameters.
  • Helps dampen aeolian vibration.

Description

The XGU Suspension Clamp from EPCOM is a critical hardware component engineered for the secure installation of conductors on overhead power lines. This clamp is meticulously designed to provide superior hold and protection for conductors, ensuring the longevity and reliability of your entire power transmission or communication network. Its robust construction guarantees performance even under harsh environmental conditions, making it an indispensable asset for modern infrastructure projects.

Unmatched Reliability and Performance

At EPCOM, we understand that the stability of your overhead lines is paramount. The primary function of a suspension clamp is to suspend the conductor from a pole or tower, providing support without causing damage from stress or vibration. Our clamps are manufactured from high-grade, corrosion-resistant materials like galvanized steel and aluminum alloy. This ensures exceptional durability against atmospheric pollutants and extreme weather. Consequently, the clamp maintains its structural integrity over decades, reducing maintenance costs and network downtime.

The unique “boat-type” design of the XGU series offers a smooth, curved surface for the conductor to rest in. This design minimizes static stress concentration at the support point, a common issue that can lead to conductor fatigue over time. Furthermore, the clamp is often used in conjunction with protective fittings like Preformed Armor Rods, which provide an additional layer of defense against compressive and bending stresses, distributing the load more evenly and protecting the conductor.

Technical Specifications of the XGU Suspension Clamp

Precision engineering is at the heart of every product we manufacture. The XGU Suspension Clamp is available in various models to accommodate a wide range of conductor diameters and load requirements. This ensures a perfect fit for your specific application, whether for a new installation or a system upgrade.

an XGU Suspension Clamp showing the dimensions

Model Applicable Conductor Diameter (mm) Rated Gripping Strength (kN) Material
XGU-1 5.1 – 10.0 ≥20 Aluminum Alloy
XGU-2 7.0 – 14.0 ≥30 Aluminum Alloy
XGU-3 10.1 – 15.0 ≥40 Aluminum Alloy
XGU-4 15.1 – 20.0 ≥50 Malleable Iron
XGU-5 20.1 – 25.0 ≥60 Malleable Iron

Essential Hardware for Overhead Power Line Systems

The versatility of the XGU Suspension Clamp makes it suitable for various types of conductors used in overhead power line systems. Ensuring the conductor is securely fastened and protected is crucial for the stability and efficiency of the entire network.

For all overhead line applications, ensuring the conductor is securely fastened and protected is crucial. The installation process is straightforward, involving the placement of the clamp around the conductor (with armor rods, if necessary) and tightening the bolts to the specified torque. This ease of installation reduces labor time and costs. To complete the system, consider using our specialized Down Lead Clamps to safely guide the conductor from the top of the structure down to the termination point.

Mitigating Vibration with the XGU Suspension Clamp

Aeolian vibration, caused by wind passing over the conductor, can be a significant threat to overhead installations. These high-frequency, low-amplitude oscillations can cause conductor fatigue and abrasion over time. While the design of the XGU Suspension Clamp helps to dampen some of this vibration, for installations in areas with consistent wind, additional protection is highly recommended.

EPCOM offers effective solutions to combat this issue. By installing a Spiral Vibration Damper near the suspension clamp, you can effectively dissipate vibrational energy and prevent it from reaching critical stress points. This integrated approach—combining the robust support of the XGU clamp with targeted vibration control—provides a comprehensive solution that maximizes the service life of your conductor network.

Committed to Quality and Industry Standards

EPCOM is dedicated to delivering products that not only meet but exceed industry expectations. Our manufacturing processes adhere to stringent quality control protocols, ensuring every XGU Suspension Clamp that leaves our facility is free from defects and ready for deployment. The materials are sourced from reputable suppliers, and every batch undergoes rigorous testing for mechanical strength and dimensional accuracy.

Our products are designed in accordance with international standards, such as those set by the IEEE (Institute of Electrical and Electronics Engineers) for overhead line hardware. This commitment to quality ensures that when you choose EPCOM, you are choosing a partner dedicated to the safety, reliability, and efficiency of your power and communication infrastructure.

For detailed inquiries, custom configurations, or to place an order for the XGU Suspension Clamp, please contact our expert team today. We are ready to provide the ideal solution for your overhead line hardware needs.